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Weird PS360+(?) problem I've been having (firmware not updated)

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FYI, not talking about compatibility issues here. My ps360+ is installed on a hitbox I made and it works 100% with PC, PS3 and 360. My problem is only with the down input. There are times when I'm playing that the down input would just not work at all, and my character is left just standing. It'll function again after 2-3 seconds. It's doesn't frequently happen, but I would say it would happen at least once or twice in a 4 hour session, so it's kind of tough to replicate it when I'm doing tests. If I remember correctly, this happens on all three platforms, offline/online, happens during training mode, happens everywhere.

The solutions I've done so far to rule out things:
  • switched buttons
  • switched wires
  • cleaned and secured screws on the PCB's input thingy

And still the problem persists. So the only thing I could think of now is the PCB itself? The PCB isn't updated, It's on the same condition as it was when I first got it. Has anyone experienced something like this? You can imagine the frustration when during a match all of a sudden I can't crouch block.

I just recently updated my firmware following the site's instructions to v1.6, and hopefully this nonsense stops. But I just want to go in this positively thinking that maybe a non-updated PCB would pose such problems?

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